Safely Packaging & Shipping Lithium Batteries: Best Practices & Considerations

Lithium batteries power many of the devices we rely on daily, from smartphones to electric vehicles. However, packaging and shipping these batteries requires special attention due to the potential safety risks they pose, such as overheating or short-circuiting. These hazards make it crucial to take specific precautions during transport to ensure the safe delivery of lithium batteries.

In this article, we’ll walk you through the challenges of shipping lithium batteries, the regulations that govern their transport, and the best practices you should follow to ensure they arrive safely.

Types of Lithium Batteries

Lithium batteries come in different forms, with Lithium-Ion (Li-Ion) and Lithium Polymer (LiPo) being the most common.

Lithium-Ion (Li-Ion) Batteries: Found in everyday consumer electronics like laptops, mobile phones, and power tools.
Lithium Polymer (LiPo) Batteries: Often used in devices that require a slim profile, such as drones, RC models, and some portable electronics.

Why They’re Considered Hazardous

Lithium batteries are classified as dangerous goods because they can pose significant risks during transport. If a battery is damaged, improperly packaged, or exposed to extreme conditions, it can overheat, catch fire, or even explode. This potential for danger makes it essential to handle and ship lithium batteries with great care, following all relevant regulations.

Overview of International Regulations

Shipping lithium batteries is strictly regulated to minimize risks. Understanding the regulatory environment that governs the shipment of lithium batteries is crucial to ensure that your valuable goods get from point A to point B safely and without delay. Several international organizations set these regulations, including:

International Air Transport Association (IATA): Governs air transport and requires specific packaging, labeling, and documentation for lithium batteries.
International Maritime Organization (IMO): Regulates sea transport, including the stowage and segregation of lithium batteries on ships.
U.S. Department of Transportation (DOT): Oversees ground transport within the United States and enforces compliance with safety standards for hazardous materials.

Packaging Requirements

To ensure safety, lithium batteries must be packaged in compliance with regulatory specifications. This includes using certified packaging materials that are designed to prevent the battery from shifting or being damaged during transit. The packaging must also include appropriate labeling to indicate that the contents are hazardous.

Transport Modes

Different modes of transport—air, sea, or land—come with varying regulations and safety requirements. For instance, shipping lithium batteries by air often involves stricter requirements than by sea or land due to the higher risks associated with air travel.

Tips for Shipping Lithium Batteries

Choose the Right Packaging Materials:

Using certified packaging is crucial as it is designed to withstand the stresses of shipping and protect the batteries from damage. It’s important to use packaging materials that prevent movement within the container and provide insulation against temperature fluctuations. Working with a packaging specialist who understand the regulations will help you ensure the safety and timeliness of your shipment.
Proper Labeling:

Packages containing lithium batteries must be clearly labeled according to regulatory standards. This includes specific hazard labels and handling instructions that inform carriers and handlers about the contents and any special precautions needed.
Handling and Storage Tips:

Before and during shipment, lithium batteries should be handled and stored in conditions that minimize risk. For example, batteries must be kept away from heat sources, they should be stored in a dry environment, and you should avoid stacking heavy items on top of packages containing lithium batteries. Finally, lithium batteries must be at 30% charge or less when being shipped.

Reid Packaging’s Expertise in Shipping Lithium Batteries

Shipping lithium batteries requires specialized knowledge and experience. Reid Packaging offers custom packaging solutions designed to meet the unique challenges of shipping hazardous materials like lithium batteries. With a strong commitment to regulatory compliance and safety, Reid Packaging ensures that your lithium batteries are shipped securely and efficiently.

Custom solutions: Reid Packaging provides tailored packaging solutions that meet international specifications and are designed to protect lithium batteries during transport.
Compliance assurance: The team at Reid Packaging stays updated with the latest regulations to ensure that all shipments comply with international safety standards.

By following these best practices and working with an experienced packaging partner like Reid Packaging, you can ensure that your lithium batteries arrive at their destination without incident.

Get in touch to discuss your packaging needs.